Caring Beyond Our Products
Home News Products
Contents Contact us Company
Information
Middex-Electronics GmbH is the inventor of probe-type tool monitors. In 1978
the WK1T was introduced to the metalworking industry. The
WK4T followed shortly. In 1992 the
WK1 replaced both
systems, offering better control, up to date electronics, and a much smaller
controller size. In 1994 the TCS1 and in 1996 the
BKS1
single and two tool monitor was introduced. Utilizing their vast experience in
motor drive systems Middex launched in 2000 the most advanced single tool
monitor WK2 featuring a speed and torque controlled
drive and a patented shavings deflector seal. The
WK3 opens a new
dimension of mechanical tool monitoring. Increased resolution accuracy in the
sensor and advancements in the controller allows a very accurate measuring of
the part position or tool tip. The latest addition is the
WK5 which was designed
to handle especially small diameter tools (from 0.1mm and up).
Besides an engineer's headache, a broken tool in
automatic machining produces bad parts, upsets customers, and jeopardizes tools
further down the line. Protect your profits by taking charge of production and parts quality by employing broken tool monitors on screw,
transfer, milling, lathe, CNC and secondary machines. Monitor tools such as drills, taps
and reamers. If one should break, the machine or the automatic machining cycle will stop
immediately.
 |
- Production increase, teach cycle on setup
only, fast cycle times, nuisance faults eliminated
- Reduce stocking cost, left/right sweeping
from 15° to 270°
- Increased up-time, ingenious shavings
deflector prevents shavings build-up, prevents nuisance faults
- Absolutely coolant
leak proof, IP68 or 20m (65 feet)
of water depth protection
- Less troubles, strong motor pierces coolant
jets and moves shavings, eliminates nuisance faults
- Tool friendly, speed and torque controlled
for optimal tool contact, constant scanning speed
- Tough housing, special steel chromed to
withstand chemical and mechanical abuse
- Your time is valuable, practically no
maintenance
- You have room, small diameter sensor, only
22mm (7/8")
- Flawless signal generating, solid state
electronics, completely wear resistant outputs
- Stable running system,
over 35 years
experience in industrial electronics
|
 |
- Adaptable,
works with negative or positive machine ground wiring, solid state design
- Very versatile,
outputs selectable npn, pnp, latching/non latching, inverting
- Production increase, teach cycle on setup
only, fast cycle times, nuisance faults eliminated
- Maintenance friendly,
wiring terminates in plugs, quick connect/disconnect (plugs
supplied)
- Low cost,
works with WK2 sensors, same cables
- Easy replaced,
no additional parts needed to put in place of
a WK2
|
 |
- Adaptable,
works with negative or positive machine ground wiring, solid state design
- Production increase, teach cycle on setup
only, fast cycle times
- Very versatile,
outputs selectable npn, pnp, latching/non latching, inverting
- Maintenance friendly,
wiring terminates in plugs, quick connect/disconnect (plugs
supplied)
- Low cost,
works with WK2 sensors, same cables
- Easy replaced,
no additional parts needed to put in place of
a WK2
- Tool friendly,
speed and torque controlled for optimal contact
- Longevity, solid state, wear resistant outputs
|
 |
- Accurate, fast measuring,
returns signal for out of place parts and tools instantly
- Straightforward
to use, teach cycle on setup only
- Increased up-time,
differential mode available
- Reliable, bearing guided
shaft for increased accuracy
- Part and tool friendly,
speed and torque controlled for optimal contact
- Effortless maintenance,
wiring terminates in plugs, quick connect/disconnect (plugs
supplied)
|
Middex WK5
Broken tool detection
especially for small diameter tools
(Request
information,
free Adobe reader)
 |
- Yes it can,
it works especially for the smallest tools from 0.1mm (.004")
- Tool friendly, speed and torque controlled
and adjustable for optimal tool contact
- Adaptable,
works with negative or positive machine ground wiring
- Flexible,
outputs pnp, WK5/NPN unit for pnp, selectable latching/non latching, inverting
- Maintenance friendly,
wiring terminates in plugs, quick connect/disconnect (plugs supplied)
- Increased production, teach cycle on set up
only, fast cycle times
- Saves space,
will fit in tightest cabinets (only 23mm wide or less than one Inch)
- Handy, sweep control for left or right
hand sweeping
- No restrictions, zero (home) position
anywhere on 360°
- Flawless signal generating, solid state
electronics
|
 |
- Increased production, teach cycle on set up
only, fast cycle times
- Absolutely leak prove, even under
severe machining conditions
- Versatile, use it for either one or two
tools, selectable at the controller front plate
- Low cost, same controller and sensor for
either one or two tool monitoring
- No restrictions, home position
anywhere on 360°, put home position where you need it
- Flawless signal generating, solid state
electronics, wear resistant outputs
|
 |
- Adaptable,
works with negative or positive machine ground wiring
- Flexible,
outputs selectable npn, pnp, latching/non latching, inverting
- Maintenance friendly,
wiring terminates in plugs, quick connect/disconnect (plugs supplied)
- Increased production, teach cycle on set up
only, fast cycle times
- Versatile, use it for either one or two
tools, selectable at the controller front plate
- Handy, sweep control for left/right
tool completely user controllable, sweep in any direction as needed
- Low cost, same controller and sensor for
either one or two tool monitoring
- No restrictions, zero (home) position
anywhere on 360°
- Flawless signal generating, solid state
electronics
- Replaces BKS1,
accepts cable with plug (older version) or open leads
|
|
|
-
PS1 power supply from 110V to 24VDC
- PSIF1 power supply from
110 to 24VDC
and relay contacts
- RIF1 relay unit only
- May be used for WK1, WK2, BKS1
controllers
Peripheral Data Sheet (.pdf)
|
 |
- Fast set up, "plug and play"
simplicity
- Time is valuable, very low maintenance
- Room is scarce, small diameter sensor, only
22mm (7/8")
- Flawless signal generating, solid state
electronics
- PLEASE NOTE: As of 1/1/2002 the WK1
is no longer a stock item in Germany and is on "order" only status. Delivery delays may be
encountered. The WK2 replaces the WK1 and is available
from stock.
|
 |
Please Note
On 10/11/00 Middex has cancelled production
of the TCS1 system due to low sales volume. Current systems in the field are
supported for a few more years. |
PDF files need
Acrobat Reader
(free)
Home News Products
Contents Contact us Company
Information
Send mail to
Web Master with questions or comments about this web site.
Copyright © 1997 CIRO Products Ltd
Last modified:
December 05, 2011